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A
bout this Documentation
Rexroth SYNA
X 2
00
DOK-SYN
AX*-
SY*-12VRS*
*-PR01-
EN-P
1
2
3
4
5
6
7
8
9
...
383
384
Rexroth SYNAX 200
1
Version 12
1
Contents
5
II Contents Rexroth SYNAX 200
6
IV Contents Rexroth SYNAX 200
8
5 Drive configurations 5-1
8
VI Contents Rexroth SYNAX 200
10
9 Appendix 9-1
10
10 Index 10-1
12
11 Service & Support 11-1
12
1 System configurations
13
1.2 System components
14
MotionControl PPC-P
15
I/O components
16
Fig. 1-5: Rexroth Inline
17
Fig. 1-6: Rexroth Fieldline
17
HMI components
18
Miniature control terminals
19
Drives, motors
20
Fig. 1-11: Rotary motors
21
1.3 System structures
22
YF000142V01_EN.bmp
23
YF000143V01_EN.bmp
23
2.1 Appropriate use
25
2.2 Inappropriate use
26
3.1 Introduction
27
3.2 Explanations
27
3.3 Hazards by Improper Use
28
3.4 General Information
29
Voltage (PELV)
32
During Operation and Mounting
35
3.11 Battery Safety
37
YF000154V01_EN.FH7
39
YF000155V01_EN.FH7
40
Selecting the firmware
41
4.2 MotionControl PPC-R
42
4.3 Brief description PPC-P
43
ETH01 only with PPC-P11
45
Option Cards for the PLC
46
YG000047V01_NN.bmp
47
• counting modules and
48
• block I/O modules
48
YG000007V01_NN.bmp
50
BTV 16/40, VSP 16/40
51
• a closed plastic housing
52
YG000067V01_NN.bmp
53
YG000046V02_NN.bmp
54
4x RMB02.2-04
55
Installing the modules
56
Grounding
57
S1 S1 S1 S1
58
YF000161V01_EN.FH7
59
Optional Interface board
60
(ISA mounting)
60
PPC-P PC board
60
(PCI mounting)
60
HT100007V01_NN.bmp
61
4.16 Specifications PPC-R2x
62
EMC of the PPC-R2x
63
DERATING I/O bus supply
63
Interfaces of the PPC-R2x
63
Power Supply Unit
64
4.17 Specifications PPC-P11
66
Specifications of the front
70
Specifications of the PC box
71
Wear parts BTV 16, BTV 40
73
Input current:
76
Switch-on current:
76
Max. output power:
76
Efficiency (at full load):
76
Wear parts VSP 16, VSP 40
77
• 12": 40.000 hours
81
• 15": 35.000 hours
81
• CMOS battery: 5 to 7 years
81
4.22 Specifications VPP21
83
Specification of the PC
84
Ambient conditions VPP 21
84
Wear parts VPP 21
85
Backlight
87
Compact Flash
87
battery for CMOS clock
87
General specification VCP 01
88
Power supply of the VCP 01
89
Serial interface X1
89
General specifications VCP 02
90
Serial interface X2
91
Power supply of VCP 02
92
General specification VCP 05
93
Power supply of the VCP 05
95
General specification VCP 08
98
Power supply of the VCP 08
100
Profibus DP interface X2
100
Serial interface X3
100
General specification VCP 20
102
Power supply of the VCP 20
104
General specification VCP 25
106
Power supply of the VCP 25
108
5 Drive configurations
111
Fp5002d1.fh5
112
FP5006d1.fh7
113
5.2 Rotary axes
114
YF000168V01_EN.FH7
115
IKS 4374
116
U1 (DSS)
116
Usable motors
117
(IndraDrive)
118
(Diax 04)
119
IKSxxxx (see table)
125
U2 (DLF)
126
EnDAT encoder
129
U2 (DAG)
130
EnDat encoder
131
5.3 Linear axes
132
IKS xxxx
133
(see table)
133
YF000185V01_EN.FH7
134
YF000189V01_EN.FH7
140
YF000190V01_EN.FH7
142
YF000192V01_EN.FH7
145
YF000194V01_EN.FH7
147
YF000195V01_EN.FH7
147
Determining the master axis
149
IndraDrive
150
DKR, Diax 04
150
EcoDrive 03
150
Determining analog inputs
151
Master axis position output
151
Incremental encoder emulation
152
Connection schematics DGA01.2
153
Terminal diagram DGA01.2
154
YF000205V01_EN.bmp
155
YF000206V01_EN.bmp
155
Sv5116f1.fh7
156
Sv5117f1.fh7
157
General information
158
Configuration
159
DFF module
160
Configuration
161
DFF02.1M module
162
Features
166
5.7 Example
174
Drive configuration
175
HS12 HS09 HS12
176
6 Order data/reference lists
177
Fig. 6-3: Type code PPC-R22.1
178
Type code PPC-R22.1
178
PPC-P: MotionControl
179
YG000053V01_NN.bmp
180
YG000074V01_NN.bmp
180
YG000076V01_NN.bmp
181
YG000054V01_NN.bmp
182
YG000055V01_NN.bmp
183
YG000057V01_NN.bmp
184
Option cards based on the PLC
185
YG000059V01_NN.bmp
186
YG000058V01_NN.tif
187
YT000003V01_EN.wmf
187
RECO02: Local I/O components
188
Type code RME02.2-16-DC024
189
Input module RME02.2-32-DC024
190
Type code RME02.2-32-DC024
191
Input module RME02.2-16-AC115
192
Type code RME02.2-16-AC115
193
SG100025V01_NN.bmp
194
Type code
195
RMA02.2-16-DC024-200
195
SG100026V01_NN.bmp
196
RMA02.2-32-DC024-050
197
SG100027V01_NN.bmp
198
RMA02.2-16-AC230-200
199
SG100028V01_NN.bmp
200
RMA02.2-16-RE230-200
201
Analog module RMC02.2-2E-1A
202
Type code RMC02.2-2E-1A
203
SG100006V01_NN.bmp
204
SG100004V01_NN.bmp
204
SG100007V01_NN.bmp
205
SG100008V01_NN.bmp
205
SG100009V01_NN.bmp
206
SG100010V01_NN.bmp
206
SG100005V01_NN.bmp
207
SG100001V01_NN.bmp
207
SG100011V01_NN.bmp
208
SG100012V01_NN.bmp
208
SG100013V01_NN.bmp
209
SG100014V01_NN.bmp
210
SG100015V01_NN.bmp
211
SG100003V01_NN.bmp
211
SG100002V01_NN.bmp
212
SG100016V01_NN.bmp
212
SG100017V01_NN,bmp
213
SG100030V01_NN.bmp
213
SG100018V01_NN.bmp
214
• event metering
215
• frequency measuring
215
• time measuring
215
• impulse generator
215
SG100020V01_NN.bmp
216
SG100021V01_NN.bmp
216
R-ILB PB 24 DI16 DO16
217
R-ILB DN 24 DI16 DO16
217
Type code RECO Inline
218
Documentation Rexroth Inline
219
SG100033V01_NN.tif
220
SG100034V01_NN.tif
221
SG100035V01_NN.tif
222
Type code Rexroth Fieldline
224
BTV 16 and BTV 40
225
The essential features are:
226
Fig. 6-120: Type code BTV 40
227
Type code BTV 40
227
VSP 16 and VSP 40
228
HT100008V01_EN.EPS
229
Fig. 6-125: Type code VSP 40
230
Type code VSP 40
230
• IPC40.2G4 und
231
• VSB40.1G4
231
HT100010V01_EN.EPS
232
Fig. 6-131: Type code VSB 40
233
Fig. 6-132: Type code VDP 16
233
Type code VSB 40
233
Type code VDP 16
233
Fig. 6-133: Type code VDP 40
234
Type code VDP 40
234
YG000071V01_NN.bmp
235
HT100014V01_EN.EPS
235
6.3 Visualization units VEP
236
Fig. 6-138: Type code VEP 30
237
Type code VEP 30
237
Fig. 6-139: Type code VEP 40
238
Type code VEP 40
238
Fig. 6-140: Type code VEP 50
239
Type code VEP 50
239
SUPPL*-VCP*01*****-PR01-EN-P
240
Fig. 6-143: Type code VCP 01
241
Type code VCP 01
241
SUPPL*-VCP02******-PR01-EN-P
242
Fig. 6-146: Type code VCP 02
243
Type code VCP 02
243
SUPPL*-VCP05******-PR01-EN-P
244
Fig. 6-149: Type code VCP 05
245
Type code VCP 05
245
SUPPL*-VCP08******-PR01-EN-P
246
Fig. 6-152: Type code VCP 08
247
Type code VCP 08
247
SUPPL*-VCP20*****-PR01-EN-P
248
Fig. 6-155: Type code VCP 20
249
Type code VCP 20
249
SUPPL*-VCP25******-PR01-EN-P
250
Fig. 6-158: Type code VCP 25
251
Type code VCP 25
251
6.5 Drive components
252
Documentation control section
253
Type code control section CSH
253
Type code control section CSB
254
Type code control section CDB
255
Supply unit HMV
256
Power section IndraDrive M
257
Power section IndraDrive C
258
Type code power section
259
Drive package DKR
260
Drive controller DKR03
261
Drive controller DKR04
262
Drive controller DKR05
263
Drive package Diax 04
264
Fig. 6-177: Type code HVE03.2
265
Fig. 6-178: Type code HVE04.2
265
Type code HVE03.2
265
Type code HVE04.2
265
POWER*-HVE+HVR**G2-AW07-EN-P
266
Drive controller HDD02.2
267
Drive controller HDS02.2
268
Drive controller HDS03.2
268
Drive controller HDS04.2
269
Drive controller HDS05.2
269
Type code HDS
270
Drive package EcoDrive
271
• integrated holding brake
272
• drive shaft with key
272
Fig. 6-193: Type code MSM020
273
Fig. 6-194: Type code MSM030
273
Type code MSM020
273
Type code MSM030
273
Fig. 6-195: Type code MSM040
274
Type code MSM040
274
Motion control firmware
275
(MotionLogic eco)
276
Drive firmware
277
Firmware download
280
Cam tool
280
HMI software
281
System documentation
283
Drive components
284
Visualization units PC based
284
General safety guidelines
287
EN 61491)
288
Drive address
288
Link address
289
Single/ double ring
289
Types of fibre-optics cables
290
• wrench for FSMA connector
291
7.2 Project planning notes
292
Handling
293
YG000014V01_EN.bmp
294
H3 ERR distortion display
295
X10 fibre-optic transmitter
295
for SERCOS interface
295
X11 fibre-optic receiver
295
for SERCOS interface
295
Typenschild
296
Example 1: Drive ring
297
Single ring: primary ring
298
Primary ring, secondary ring
299
8.1 General information
301
8.3 RS485 link
302
YG000061V01_NN.bmp
303
YF000212V01_EN.FH7
304
YG000062V02_EN.FH7
305
RS485 cable
306
Bus matching
306
X99 Ethernet diagnosis
307
interface RS232 C
307
8.5 Firmware update (DOLFI)
308
9 Appendix
309
DAQ03.1R
310
DAQ04.1R
310
Fig. 9-4: LAG
311
Ethernet interface ETH
312
YG000066V01_EN.FH7
313
Appendix Rexroth SYNAX 200
314
YM000004V01_NN.FH7
315
Input module RME02.2-16-DC024
316
SM100004V01_EN.FH7
319
SM100006V01_EN.FH7
321
Two-fold enclosure
324
Four-fold enclosure
324
SM100011V01_NN.jpg
325
SM100012V01_NN.jpg
325
Rexroth Fieldline modules
326
Visualization unit BTV 16
328
HM100003V01_NN.bmp
329
Visualization unit BTV 40
330
Visualization unit VSP 16
331
HM100013V01_NN.FH7
332
Visualization unit VSP 40
333
PC-Box IPC 40
334
Remote display VDP 16
334
HM100019V01_NN.FH7
335
Remote display VDP 40
336
8,4"
337
15,0"
339
VEP_50CH_Frontansicht.FH9
339
- in preparation
341
HM100009V01_NN.bmp
343
HM100010V01_NN.bmp
343
Option EN1: HSF, resolver
344
DA100004V01_EN.fh7
345
Option L1: Starting lockout
346
DA100006V01_NN.FH7
347
DA100007V01_NN.FH7
348
SERCOS interface DSS02.1M
349
Input / output interface DEA
350
DEA08.1M, DEA09.1M, DEA10.1M
351
24 V ext
352
0 V ext
352
DEF01.1M
355
Encoder interface DFF01.1M
356
DLF01.1M
357
DA100018V01_EN.FH7
359
Encoder branching DGA01.2
360
INS645 INS645
361
15pin/pins 15pin/pins
361
INS0619/RS485 (15pin/pins)
363
10 Index
365
10-2 Index Rexroth SYNAX 200
366
Rexroth SYNAX 200 Index 10-3
367
10-4 Index Rexroth SYNAX 200
368
Rexroth SYNAX 200 Index 10-5
369
10-6 Index Rexroth SYNAX 200
370
Rexroth SYNAX 200 Index 10-7
371
10-8 Index Rexroth SYNAX 200
372
Rexroth SYNAX 200 Index 10-9
373
10-10 Index Rexroth SYNAX 200
374
Rexroth SYNAX 200 Index 10-11
375
10-12 Index Rexroth SYNAX 200
376
11 Service & Support
377
♦ nur an Werktagen
378
♦ von 07:00 - 18:00 Uhr
378
Europa (West) - Europe (West)
379
Europa (Ost) - Europe (East)
380
sanjay.nemade
381
Nordamerika – North America
382
Südamerika – South America
382
R911307347
384
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